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Project Roof

How to Waterproof a Leaking Metal Roof

Waterproof your roof in 5 Stages

metal roof waterproofing with liquid rubber and thermal coating stage 1

Stage 1:

Water Blasting

Wash/water-blast the entire surface. Use a leaf blower to remove excess water to ensure it’s dry.

metal roof waterproofing with liquid rubber and thermal coating stage 2

Stage 2:

Detailing

Apply Waterproof Sealant in conjuction with GEO Textile over holes, cracks, seams, corners, roofing screws, gaps and protrusions.

metal roof waterproofing with liquid rubber and thermal coating stage 3

Stage 3:

Apply 2 Coats of Waterproof Sealant

Apply Sealer (if previously painted) or Etch Primer (if raw metal) to entire surface.

metal roof waterproofing with liquid rubber and thermal coating stage 4

Stage 4:

First Coat of Thermal Coating

Apply first coat of Thermal Coating to entire surface. (Best to select colour Shale Grey during May to Early Spring)

metal roof waterproofing with liquid rubber and thermal coating stage 5

Stage 5:

Second Coat of Thermal Coating

Apply second coat of Thermal Coating to entire surface. (Best to select colour Shale Grey during May to Early Spring)

Step-by-Step Instructions:

1

Clean and Prepare the Surface

  • Start by thoroughly cleaning the roof to remove dirt, oil, and impurities.
  • Use a water blaster or wire brush for stubborn debris or surface rust.
  • For heavily rusted areas, apply a rust converter to neutralise the rust.
  • Patch large holes with metal sheets to restore structural integrity.
  • Allow the surface to dry completely before proceeding.
2

Reinforce Vulnerable Areas (Rubber-Geo-Rubber Method)

  • Identify cracks, holes, seams, screws, and joints.
  • Use the Rubber - Geo - Rubber method:
  1. Rubber: Apply a layer of Liquid Rubber Waterproof Sealant over these areas.
  2. GEO: Place the Geo Textile on top of the wet sealant.
  3. Rubber: Cover with another layer of rubber sealant to ensure full encapsulation.
3

Prime the Surface

Depending on the surface type:

  • For painted or previously coated surfaces: Use Primer/Sealer to ensure proper adhesion.
  • For raw metal or sanded-down areas: Apply Etch Primer for effective bonding.
  • Apply the primer evenly using a brush, roller, or spray machine.
  • Allow it to dry completely before moving to the next step.
4

Apply 2 - 3 Coats of Thermal Coating

  • Once the Liquid Rubber DIY Waterproof Sealant is fully cured, apply 2-3 coats of white Thermal Coating.
  • Allow each coat to dry for 24h. This final layer enhances the durability and energy efficiency of your roof.

Important Notes:

  • Apply products early in the morning or late in the afternoon during summer to avoid intense sunlight.
  • Ensure no rain, dew, or cold wind is forecasted for at least 24 hours after application.
  • Do not apply products in temperatures below 10°C or above 32°C.
  • To speed up curing, use Rapid Cure Spray. Avoid using a brush or roller on wet Rapid Cure Spray.
  • For concrete surfaces, prime with a high-quality 2-part epoxy before applying Liquid Rubber.

For Drinking Water Collection: If you’re collecting rainwater for drinking purposes, disconnect the downpipes for the first downpour to allow the system to wash thoroughly before reconnecting. Alternatively, once the Thermal Coating has fully cured, you can power wash the surface and then reconnect the downpipes. Rest assured, Liquid Rubber DIY products are safe for rainwater collection and will not compromise water quality after the recommended washing process is complete.